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Data Dimensions:  Smoothers vs. Purists

An issue we face at Gladson from time to time is the existence of different product dimensions within the same family of products, which have the same net content statement. For example, an 8 oz. bottled water available in six different flavors will often have dimensions differing across the product line. There are typically two groups of thought on this topic. The first group thinks that all 8 oz. products within a family of products should have exactly the same dimensions; we will call this group the "Smoothers". The second group thinks that all products should be measured according to their exact dimensions and realizes there will be dimension variations within a product line; we’ll call this group the "Purists."

The dimension differences are typically small and within industry tolerances. Our Gladson Electronic Measurement is so accurate that it is sensitive to these small differences. Product dimensions are often captured at different times, in some cases months or a year or more apart especially in the case of line extensions (a new flavor of an existing family of products). Product lines manufactured at different plants will have different dimensions. All plants may not also use the same grade of packaging material.

Packages received from different climates can result in the packaging or actual product having different dimensions. For example, paper products actually absorb humidity from the air that slightly changes package sizes. Let’s consider packaging that is fiberboard, paperboard or cardboard. All of these packaging types are subject to various climate conditions which can affect their dimensions. These package material types are also subject to different dimensions based on how they are glued and assembled. Even metal cans can have slightly different dimensions based on how they are handled during shipping. Products settle during shipping (it’s on most cereal boxes) affecting the apparent fullness of the product and also the depth of the product.

All of these things lead to natural differences in package dimensions. Typically, we are not talking about huge dimension differences; many times the differences are within the .05 to .1 inches range. The packaging industry recognizes these differences as acceptable tolerances.

The GDSN has also recognized that different package types and orientations must have different tolerances. Gladson is an active participant in test projects working to establish acceptable variations for different package types.

So often, Gladson is faced with the perception that all packages in a family line with the same net content statement should have exactly the same dimensions. The reality is that they do not.

It is possible to make all products in a family line having the same net content statements reflect the same dimensions. This requires considerable time and effort. It’s not just a simple process of averaging the dimensions of the products that arrive at the same time

At Gladson we don’t set the standards, we share our knowledge and experience with other industry leaders by participating in research pilots and industry forums; then we make recommendations for new standards as needed.

After explaining the issues, we’d like your help.  We have posted a survey to get a broad perspective of what people think on this issue.
 
So, we’d like you to take a couple of minutes to complete a survey on this topic. Please, click here for survey.
 
We will tally the results and share them with various industry standard groups to ensure your voice is heard. Also, the survey results will be addressed in a future newslettter.

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